The Leader Feeder is the versatile and high-performance solution for gentle, efficient handling of diverse pharmaceutical products, from syringes to vials, maximizing productivity with speeds of up to 600 items per minute.
GET A QUOTE
DOWNLOAD
The product spectrum in the pharmaceutical industry is diverse: from liquid bottle to solid products with ampoules, vials, cartridge and syringes, multiphase preparations. In order to be able to package these products opximally, we offers a wide range of feeders – and thus the right solution for all parenteral and solid products.
HIGHNOW Leader Feeder delivers high-performance handling for pharmaceutical products with speeds up to 2,000 blisters/min, accommodating vials, syringes, cartridges, and ampoules. Its versatile design integrates seamlessly into blister packaging lines, featuring precision feeding technology that reduces product damage to <0.1%. Constructed with pharmaceutical-grade stainless steel (316L), it meets cGMP standards and supports quick changeover (<15 minutes) between product formats. The feeder's adaptive control system automatically adjusts to product variations, ensuring consistent feeding accuracy (±0.5mm positioning tolerance). Ideal for high-volume production environments in pharma, biotech, and medical device manufacturing.
| Type | Parenteral products |
| Product forms | Cartridge bottles |
| Packing | Blister |
| Performance | Up to 1,500-2,000 blister/min |
 |
 |
 |
 |
 |
 |
We offer after-sales support to keep your production going.
This includes online advice 24/7, on-site commissioning, GMP guidance, fast response and plenty of spare parts.
The feeder uses a servo-driven indexing system with optical sensors (500dpi resolution) that continuously calibrates product position against a reference template. Our proprietary "Dynamic Centering Algorithm" adjusts for container diameter variations up to ±2mm in real time.
All contact parts are manufactured from 316L stainless steel (Ra <0.8μm finish) and food-grade silicone (FDA 21 CFR 177.2600), ensuring compatibility with aggressive cleaning agents and compliance with EMA Annex 1 guidelines.
Speed testing follows ISO 15217-2 standards using a 5-point sampling method: 50 consecutive cycles at 80%, 90%, and 100% capacity, with failure defined as >1 misfeed per 10,000 units. Our validation report includes Cpk >1.33 at target speed.
Based on 12 months of field data from 47 installations, MTBF is 4,200 operating hours with a 95% confidence interval (calculated using Weibull analysis with β=1.8).
Use our formula: ROI = (Labor Savings + Scrap Reduction) / Investment Cost. Example: A 3-shift operation replacing 2 operators ($35/hour) with 0.1% scrap reduction (1M units/year at $0.5/unit) achieves ROI in 14.2 months.
Average TCO = Initial Cost + (Annual Maintenance $2,500) + (Spare Parts $1,800) - Residual Value (15%). For a standard configuration, this equals approximately $89,700 over 5 years.
230V/400V 50Hz power (3.5kW max), compressed air (6 bar, 120 Nl/min), and clean water (10 L/min, 25-35°C) for wash-down cycles. Floor space requirement: 1.2m × 0.8m (including maintenance clearance).
Our documentation package (DQ/IQ/OQ/PQ protocols) typically reduces validation time to 3-4 weeks. We provide on-site support during qualification and a regulatory compliance guide aligned with FDA 21 CFR Part 11.
We guarantee ≤4-hour response and 24-hour on-site service for critical failures in major pharmaceutical regions (Europe, US, China, India). Remote diagnostics resolve 78% of issues within 2 hours.
Our 3-day certified training program includes: mechanical adjustment procedures, PLC programming basics, sensor calibration, and preventive maintenance scheduling. 92% of trainees achieve proficiency in troubleshooting common issues.
Address: No.369 The First Development Road,Economy Development Zone,Ruian City. Zhejiang Province, China
Tel: +86-18057750868
E-mail: hcsale@zjhcjx.net
WhatsApp: +86-18057750868
English
Pусский
Español