Vial Packing-Cartoner Solutions for Pet Supplies

We deliver comprehensive training programs including 72 hours of hands-on operation, maintenance certification, and troubleshooting simulations. Our support includes 24/7 remote monitoring, ≤4-hour response time for critical issues, and preventive maintenance planning. Customer data shows ≥95% operator proficiency after training and ≤1% unplanned downtime annually.

We've developed specialized handling systems with adaptive grippers, vision-guided robotics, and custom-formed pockets that accommodate irregular shapes up to 150mm length. The system maintains orientation accuracy of 99.8% and production speeds of ≥80 packages/minute, even with challenging products like dental chews and rawhide alternatives.

Our optimized systems consume ≤0.15 kWh per kilogram of packaged product, achieved through IE5 premium motors, heat recovery systems (42% efficiency), and smart power management. Energy monitoring shows base load of 25 kW with peak demand of 45 kW, representing 40% reduction compared to conventional packaging lines.

Our multi-spectral inspection system combines 5MP color cameras, X-ray detection (sensitivity to 0.8mm metals, 2.0mm glass), and metal detection (ferrous: 1.0mm, non-ferrous: 1.5mm). The system achieves ≥99.95% detection rate with false rejects <0.01%, validated using certified test pieces and continuous performance monitoring.

We offer certified compostable films (ASTM D6400), recyclable mono-materials, and post-consumer recycled content options up to 50%. Our machines are optimized for bio-based materials while maintaining seal strength ≥25 N/15mm and shelf life equivalent to conventional packaging. Life cycle assessment data shows 35% lower carbon footprint versus traditional packaging.

Our quick-changeover system enables complete transitions in ≤12 minutes through recipe-driven automation, motorized adjustments, and RFID-tagged tooling. The system stores ≥200 product recipes with automatic parameter recall, achieving ±0.3% weight accuracy immediately after changeover, validated through 500+ production cycles.

Our systems feature stainless steel construction (304 grade), automated CIP systems validated for allergen removal, and HEPA-filtered air showers in critical zones. We conduct regular microbial monitoring and allergen testing, with documentation showing consistently <10 CFU/swab and undetectable allergen cross-contact (<5 ppm) between product runs.

We implement modified atmosphere packaging (MAP) technology achieving oxygen levels <0.5% residual, using gas flushing systems with ±1% mixture accuracy. Our cold-sealing technology maintains product temperature below 35°C throughout packaging, while UV-blocking materials protect light-sensitive nutrients. Validation studies show ≤2% nutrient loss over 24-month shelf life.

Our automated packaging lines achieve speeds of ≥120 bags per minute with filling accuracy of ±1.5 grams. This is accomplished through multi-head weighers with 64 weigh buckets, vibration-compensating feed systems, and real-time checkweighers that automatically adjust parameters. Production data shows Cpk ≥1.67 for weight control across all product densities from 300-600 g/L.