Pioneer Feeders for Vials (horizontal)

Horizontal feeding eliminates vertical drop forces (reduced to <0.5G acceleration) and uses gravity-assisted guiding, reducing flexural stress on vial necks by 75% compared to vertical feeders.

Standard configuration handles 30-150mm length with 10-50mm diameter; extended version available for 150-220mm (requires optional guide rail extension kit P/N: PF-EXT-001).

Calibration uses a laser interferometer (Renishaw XL-80) with traceable standards, verified at 5 critical points across the feeder path. Annual recalibration recommended per ISO 9001:2015.

Rated for containers up to 300g (glass vial + contents), with optional heavy-duty grippers (P/N: GRP-300) available for 300-500g applications.

The feeder's HMI stores up to 50 product recipes, including guide rail positions, speed settings, and gripper pressure parameters for quick recall (<30 seconds).

Yes, with material-specific gripper options: silicone (Shore 30A) for glass (minimizes scratching) and polyurethane (Shore 60A) for plastic (enhanced grip).

For 10M units/year, total cost of ownership is 18% lower due to reduced energy use (1.2kW vs. 1.5kW) and maintenance savings ($1,200/year in consumables).

Embedded sensors monitor bearing vibration (>2.5mm/s RMS triggers alert) and motor temperature (>45°C triggers warning), enabling proactive maintenance that reduces unplanned 终止s by 40%.

Package includes DFMEA report, material certificates (3.1.B), calibration protocols, and IQ/OQ templates pre-populated with feeder parameters for accelerated validation.

Yes, with a standard M12 Ethernet port for connecting to third-party vision systems (e.g., Cognex In-Sight). Latency is <10ms for real-time reject signals.