Vial Packing-Cartoner Solutions for Cosmetics

We deliver comprehensive validation packages including 3-day factory acceptance testing, IQ/OQ/PQ protocols, and 26-hour operator training. Our 24/7 remote monitoring provides ≤1-hour response time with ≥99% first-contact resolution. Customer data shows 98.5% equipment uptime and 100% regulatory compliance across global markets.

We provide complete traceability systems capturing 150+ parameters per package with EU Cosmetics Regulation 1223/2009 compliance. Our paperless batch records include auto-generated CPNP notifications, ingredient documentation, and full audit trails meeting FDA 21 CFR Part 11, reducing compliance documentation time by 75%.

We've developed adaptive handling systems with pressure-sensitive grippers (2-25N adjustable force), custom-formed nests, and vibration damping that limits accelerations to <1.0G. The system maintains damage rates ≤0.001% even with fragile glass bottles and complex-shaped compacts, validated through high-speed video analysis (2000fps) and force mapping.

Our systems consume ≤0.08 kWh per package through IE5 premium motors, regenerative drives recovering 42% braking energy, and smart thermal management reducing heating energy by 50%. Real-time monitoring shows base load of 18 kW with 35% lower energy costs compared to conventional systems, supported by ISO 50001 certification.

Our multi-spectral vision system combines 8MP color cameras, laser height sensors, and UV illumination to detect defects ≥0.15mm, verify color consistency (ΔE ≤1.5), and ensure 100% component presence. The system achieves ≥99.97% detection accuracy with false rejects <0.005%, automatically rejecting items with scratches, discoloration, or missing elements.

Our smart changeover system enables complete transitions in ≤6 minutes using RFID-tagged tooling and recipe management for 500+ SKUs. The system features auto-calibrating vision systems and motorized adjustments achieving ±0.25mm positioning accuracy immediately after changeover, with zero product waste during transitions validated through thermal imaging verification.

We offer FSC-certified paperboard, PCR materials (up to 80% post-consumer recycled content), and home-compostable biopolymers meeting EN 13432. Our systems maintain luxury finishing standards with hot foil stamping registration accuracy of ±0.3mm and embossing depth control within ±0.1mm, while reducing carbon footprint by 45% versus conventional packaging.

We utilize adaptive sealing technology that automatically adjusts temperature (80-180°C ±1°C), pressure (0.3-0.8 MPa), and dwell time (1-3 seconds) based on product viscosity (10-5,000 cP). Our laser-based seal inspection detects micro-leaks ≥25μm, achieving seal integrity ≥99.99% validated per ASTM F1886 standards for cosmetic packaging.

Our precision packaging lines achieve ≥200 containers per minute with orientation accuracy of 99.98% through vision-guided robotics (±0.2mm repeatability) and servo-controlled handling systems. The system maintains Cpk ≥1.67 for placement accuracy across diverse container shapes including irregular bottles, compacts, and lipstick cases, validated through 10-million cycle testing.