The servo-controlled ESA Feeder ensures exceptionally gentle and safe handling of oral liquid, vials, ampoules, and cartridges, offering flexible and sustainable secondary packaging directly into blisters or eco-friendly trays.
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ESA Feeders: gentle handling of parenteral products
Our servo-controlled ESA feeder gently places glass containers into blisters or environmentally friendly tray – for the safe secondary packaging of Oral liquid,vials, ampoules and cartridges.
HIGHNOW ESA Feeder provides servo-controlled gentle handling for oral liquids, vials, ampoules, and cartridges at speeds up to 2,000 blisters/min. Its adaptive gripper system (patent pending) adjusts pressure (2-8N) based on container material, reducing breakage to <0.02%. The feeder features a compact footprint (1200×850mm) and tool-less changeover (<12 minutes), supporting 15+ product formats. Constructed with 316L stainless steel and FDA-compliant plastics, it meets cGMP/EMA Annex 1 standards. Energy recovery system reduces power consumption by 20% vs. conventional models, while integrated IoT connectivity enables remote diagnostics. Ideal for pharmaceutical manufacturers requiring versatile, sustainable feeding solutions with minimal product waste.
| Type | Parenteral products |
| Product forms | Ampoules, vials, Oral liquid, cartridges |
| Packing | Blister |
| Performance | Up to 1,500-2,000 blister/min |
We offer after-sales support to keep your production going.
This includes online advice 24/7, on-site commissioning, GMP guidance, fast response and plenty of spare parts.
The feeder uses force-sensing resistors (FSR) in gripper pads to measure contact pressure in real-time (100Hz sampling rate), automatically adjusting from 2N (glass ampoules) to 8N (plastic cartridges) via PID control loop.
Compatible with Type I/II glass, COP/COC plastic, and polymer-coated containers. Gripper pad options include silicone (Shore 30A), urethane (Shore 50A), and PTFE-coated variants for sticky formulations.
At nominal speed (1,800 blisters/min): glass vials (±2%), plastic cartridges (±3%), oral liquid bottles (±2.5%) – all within pharmaceutical industry Cpk ≥1.33 requirements.
A 24V DC servo motor with 17-bit encoder (1,000,000 pulses/rev) provides position feedback, while a vision system (5MP camera, 120fps) verifies container orientation with 99.98% accuracy.
The eco-friendly tray option eliminates 90% of plastic usage vs. blister packs, and the energy recovery system reduces annual electricity consumption by 1,650 kWh per unit (verified by TÜV SÜD).
Package includes material certificates (3.1.B), cleaning validation protocols (per USP <1227>), and a risk assessment (FMEA) with criticality scores for all components.
The HMI (10" touchscreen) stores up to 100 recipes with parameters for container dimensions, gripper pressure, and transfer speed, enabling one-touch changeover in <60 seconds.
Weekly: Clean gripper pads with 70% IPA; Monthly: Lubricate linear guides (food-grade grease NLGI 2); Quarterly: Calibrate force sensors using certified weights (100g, 200g, 500g).
For a 3-shift operation with 1M units/month, savings from reduced breakage ($0.5/unit) and energy costs deliver ROI in 16.8 months (calculator available on request).
The feeder transmits real-time data on motor temperature, gripper wear, and throughput to HIGHNOW's CloudMonitor platform, enabling predictive alerts (e.g., gripper replacement needed in 50k cycles)
Address: No.369 The First Development Road,Economy Development Zone,Ruian City. Zhejiang Province, China
Tel: +86-18057750868
E-mail: hcsale@zjhcjx.net
WhatsApp: +86-18057750868
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